The ISS AGRI Facility has been developed to recycle animal by-products (ABPs) of the agricultural and food industries. The system is designed to treat animal by-products, losses and animal carcasses, including poultry, fish, cow, porcine, sheep, blood, feather, bones which constitute a source of hazardous waste. The Celitron’s ISS AGRI Facility is a new technical solution for the process of protein & fat recovery of red meat by-products.The ISS AGRI Facility is a unique, continuous and automated animal waste recycling system, protein & fat recovery plant including sterilization and shredding in the Integrated Sterilizer and Shredder (ISS), separating solids, oil and water and drying, giving the opportunity to use the end result as dry nutrition (such as the meat meal, bone meal, blood meal, feathers meal) within the animal food industry.
Animal waste disposal facility: description and features
Our animal waste disposal system is a unique protein & fat recovery plant contains three main units of equipment, the Integrated Sterilizer and Shredder (ISS), Decanter and Dryer, and some other sub-systems for the complete animal by-product rendering process.The Integrated Sterilizer and Shredder gives full medical sterilization cycle (SAL 6log10) with steam at low temperature (121 °C) to keep the ABP protein content of the load. It secures the quality of the end-product, and while neutralizes bacteria and viruses, it shreds the loaded material into pieces within a pressure vessel.
In the animal by-product process, shredding and sterilization within one closed vessel is essential, as it provides a safe working environment for the operator and for the technician during maintenance procedures and it also precludes the possibility of any cross-contamination in the protein & fat recovery process.The ISS has an integrated shredder controlled by a powerful drive to perfectly process all the solid parts and fluid.
Animal feed processing: sterile end result
The feeding of by-products and the discharge of end-products are performed automatically. The materials (solid – meat meal, bone meal, blood meal, feathers meal-, water and oil) are collected in separate containers for easy access and discharge.After the animal waste recycling treatment in the ISS, the processed animal by-products are rendered non-infectious, non-hazardous, and are sterile from bacteria, viruses and prions.
From the ISS the treated animal by-products are automatically transferred to the decanter, which is a rapid centrifugal vessel, performing solid-liquid-oil separation.After the separation, materials (such as the meat meal, bone meal, blood meal and feathers meal) are transported automatically to the dryer equipment, which release the moisture content of solid material.The dried solid end-product, which is nutrition is suitable to be returned as animal feed for example for fish meal. The water end result can be let into the sewage system or it can be further processed to extract collagen.
Technical information about our animal feed plant
The full process from the feeding till the unloading is completed in less than 1 hour.The animal waste disposal system includes a complete Energy Management System capable of recycling and saving energy.The ISS AGRI Facility also incorporates a cleaning system (CIP), which cleans the complete facility daily to the highest standard.In order to prevent air pollution, the ISS chamber is designed as a closed system so that odors cannot come out. In each discharge point in the complex system an odor filter is in use.Each of the devices within the system has its own control system and in addition there is one central system, that controls all system component for safe and reliable operation.
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